Production of Finished Goods
We have the technology and capacity to manufacture various categories of products,
from specialized gear, such as technical mountaineering backpacks, military specification bags, rock climbing harnesses, first aid bags,
and dry bags to everyday products, such as lifestyle bags, duffel bags, and luggage bags.
You can also find products that utilize our aluminum technology,
such as camping chairs and tents, kayaks, and baby car seats.
SOFT SKIN
Equipped with the highest level of sewing technology and specialized equipment,
we produce a wide range of products for top global brands,
from high-performance mountaineering backpacks to specialized backpacks, harnesses, and luggage bags.
PROCESS
| 01 |
 |
Pattern making
& Sampling |
| |
Pattern making and sampling to ensure quality and design execution |
| |
|
|
| 02 |
 |
Cutting |
| |
Optimal cutting system using computer cutting machines
|
| |
|
|
| 03 |
 |
RF Welding
& Ultrasonic |
| |
New high-frequency, ultrasonic welding technology for a variety of designs |
| |
|
|
| |
| 04 |
 |
Sewing |
| |
Systemized sewing line with efficient production planning
|
| |
|
|
| 05 |
 |
Assembly & QC |
| |
Final assembly line with the goal of zero-defect rate through strict quality control |
| |
|
|
| 06 |
 |
Packing & Export |
| |
Packaging and shipping after the final inspection |
| |
|
|
ALUMINIUM FORGING PARTS
"Forgings are generally stronger and more durable than castings of the same material because they can keep the intact metal streamline.
Therefore, forgings are mainly used for critical parts that need to withstand harsh conditions, such as high loads.
At DONG IN ENTECH, we also use forgings to manufacture components that need to withstand great forces,
such as carabiners, buckles, and hubs for chairs and tables."
PROCESS
| 01 |
 |
Billet Cutting |
| |
The process of cutting aluminum billets into specific lengths |
| |
|
|
| 02 |
 |
Forging Furnace |
| |
The process of heating billets so that they can be forged and molded |
| |
|
|
| 03 |
 |
Forging Press |
| |
The process of placing forged billets in a mold and pressing them |
| |
|
|
| |
| 04 |
 |
Trimming press |
| |
The process of trimming unnecessary edges and pins after stamping-forging |
| |
|
|
| 05 |
 |
Machining
& Tumbling |
| |
The process of machining to precise dimensions, partial machining, and smoothing sharp edges or rough surfaces |
| |
|
|
| 06 |
 |
Powder Coating
& Anodizing |
| |
The process of anodizing or painting to enhance corrosion and abrasion resistance |
| |
|
|
ALUMINIUM FRAME
"Drawing is a process of pulling metal through a die (mold) to deform it into a desired shape and size.
The technique is used to make products with small cross-sections, such as bars, tubes, and wire rods.
Drawn pipes are machined into lightweight, high-strength frames for backpacks, camping chairs, kayaks, car seats, snowshoes, and more."
PROCESS
| 01 |
 |
Pipe Drawing |
| |
The process of pulling metal through a die (mold) to produce a pipe with reduced variation in diameter and thickness
|
| |
|
|
| 02 |
 |
Cutting |
| |
The process of cutting pipe to the right dimensions for production |
| |
|
|
| 03 |
 |
CNC Bending |
| |
The automated bending process with zero tolerance, using 5-axis CNC machine tools |
| |
|
|
| |
| 04 |
 |
Welding |
| |
The robotic welding process using Tungsten Inert Gas (TIG) to prevent oxidation and nitriding |
| |
|
|
| 05 |
 |
Heat Treatment |
| |
The heat treatment process to enhance the surface strength of aluminum and maintain the enhanced strength |
| |
|
|
| 06 |
 |
Powder Coating
& Anodizing |
| |
The process of anodizing or painting to enhance corrosion and abrasion resistance |
| |
|
|
PLASTIC PARTS
"DONG IN ENTECH can produce high-quality molds of various shapes based on 30 years of technology and rich data.
We perform the whole process of injection molding of most of plastic parts we use in our finished goods."
PROCESS
| 01 |
Design Data Receive
• Receiving design data from the client to review manufacturing • Creating design data from scratch if the client is unable to provide it
|
|
| 02 |
3D Printer Sampling
• Creating high-strength plastic samples with 3D printer for testing
|
|
| 03 |
Mold Design
• Mold design and building based on sampling data
|
| |
|
| 04 |
Injection
• Trial injection to adjust molds • Injection process (string) after mass production validation through testing
|
| |
|
WEBBING & STRING
"We also produce high-quality webbing and string for technical backpacks and harnesses with in-house expertise and systems.
A webbing manufacturer, Almatech Manufacturing Corporation
has earned Bluesign® in 2021, which is a well-known label for textiles that certifies sustainability and safety.
Jacquard webbing is also manufactured using pre-dyed yarns."
PROCESS(WEBBING)
| 01 |
Warping • The process of creating beams with constant tension (preparing it for weaving)
|
|
| 02 |
Weaving
• The process of weaving webbing (tape) using warped beams
|
|
| 03 |
Dyeing & Drying
• The process of dyeing and drying woven webbing
|
| |
|
PROCESS(STRING)
| 01 |
Warping • The process of creating beams with constant tension (preparing it for weaving)
|
|
| 02 |
Weaving
• The process of weaving webbing (tape) using warped beams
|
| |
SOFT SKIN
Equipped with the highest level of sewing technology and specialized equipment, we produce a wide range of products for top global brands, from high-performance mountaineering backpacks to specialized backpacks, harnesses, and luggage bags.
PROCESS
| 01 |
|
Pattern making
& Sampling |
| |
Pattern making and sampling to ensure quality and design execution |
| |
|
|
| |
| 02 |
|
Cutting |
| |
Optimal cutting system using computer cutting machines |
| |
|
|
| |
| 03 |
|
RF Welding
& Ultrasonic |
| |
New high-frequency, ultrasonic welding technology
for a variety of designs |
| |
|
|
| |
| 04 |
|
Sewing |
| |
Systemized sewing line
with efficient production planning |
| |
|
|
| |
| 05 |
|
Assembly & QC |
| |
Final assembly line with the goal of zero
defect rate through strict quality control |
| |
|
|
| |
| 06 |
|
Packing & Export |
| |
Packaging and shipping
after the final inspection |
| |
|
|
ALUMINIUM FORGING PARTS
"Forgings are generally stronger and more durable than castings of the same material because they can keep the intact metal streamline.
Therefore, forgings are mainly used for critical parts that need to withstand harsh conditions, such as high loads.
At DONG IN ENTECH, we also use forgings to manufacture components that need to withstand great forces,
such as carabiners, buckles, and hubs for chairs and tables."
PROCESS
| 01 |
|
Billet Cutting |
| |
The process of cutting aluminum billets
into specific lengths |
| |
|
|
| |
| 02 |
|
Forging Furnace |
| |
The process of heating billets
so that they can be forged and molded |
| |
|
|
| |
| 03 |
|
Forging Press |
| |
The process of placing forged billets in a mold and pressing them |
| |
|
|
| |
| 04 |
|
Trimming press |
| |
The process of trimming unnecessary edges
and pins after stamping-forging |
| |
|
|
| |
| 05 |
|
Machining
& Tumbling |
| |
The process of machining to precise dimensions, partial machining, and smoothing sharp edges or rough surfaces |
| |
|
|
| |
| 06 |
|
Powder Coating
& Anodizing |
| |
The process of anodizing or painting to enhance corrosion and abrasion resistance |
| |
|
|
| |
ALUMINIUM FRAME
"Drawing is a process of pulling metal through a die (mold) to deform it into a desired shape and size.
The technique is used to make products with small cross-sections, such as bars, tubes, and wire rods.
Drawn pipes are machined into lightweight, high-strength frames
for backpacks, camping chairs, kayaks, car seats, snowshoes, and more."
PROCESS
| 01 |
|
Pipe Drawing |
| |
The process of pulling metal through a die (mold)
to produce a pipe with reduced variation in diameter and thickness |
| |
|
|
| |
| 02 |
|
Cutting |
| |
The process of cutting pipe to the right
dimensions for production |
| |
|
|
| |
| 03 |
|
CNC Bending |
| |
The automated bending process with zero tolerance,
using 5-axis CNC machine tools |
| |
|
|
| |
| 04 |
|
Welding |
| |
The robotic welding process using
Tungsten Inert Gas (TIG) to prevent oxidation and nitriding |
| |
|
|
| |
| 05 |
|
Heat Treatment |
| |
The heat treatment process to enhance the surface strength
of aluminum and maintain the enhanced strength |
| |
|
|
| |
| 06 |
|
Powder Coating
& Anodizing |
| |
The process of anodizing or painting
to enhance corrosion and abrasion resistance |
| |
|
|
| |
PLASTIC PARTS
"DONG IN ENTECH can produce high-quality molds of various shapes based on 30 years of technology and rich data.
We perform the whole process of injection molding of most of plastic parts we use in our finished goods."
PROCESS
| 01 |
Design Data Receive • Receiving design data from the client to review manufacturing • Creating design data from scratch if the client is unable to provide it
|
|
| 02 |
3D Printer Sampling
• Creating high-strength plastic samples with 3D printer for testing
|
|
| 03 |
Mold Design
• Mold design and building based on sampling data
|
|
| 04 |
Injection
• Trial injection to adjust molds • Injection process (string) after mass production validation through testing
|
|
| |
|
WEBBING & STRING
"We also produce high-quality webbing and string for technical backpacks and harnesses with in-house expertise and systems.
A webbing manufacturer, Almatech Manufacturing Corporation
has earned Bluesign®짰 in 2021, which is a well-known label for textiles that certifies sustainability and safety.
Jacquard webbing is also manufactured using pre-dyed yarns."
PROCESS(WEBBING)
| 01 |
Warping • The process of creating beams with constant tension (preparing it for weaving)
|
|
| 02 |
Weaving
• The process of weaving webbing (tape) using warped beams
|
|
| 03 |
Dyeing & Drying
• The process of dyeing and drying woven webbing
|
| |
|
|
PROCESS(STRING)
| 01 |
Warping • The process of creating beams with constant tension (preparing it for weaving)
|
|
| 02 |
Weaving
• The process of weaving string using warped beams
|
| |
|
